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    Hustler Dash XD Parts (940742 34" Dash XD Kawasaki FR541) 2020-2025

    All Hustler Parts Diagrams

    Welcome to the Hustler Dash XD parts lookup page. All parts are OEM replacement parts from the Hustler Turf Warehouse. This section is for all Hustler Dash XD 940742 models.

    All parts listed below are available and ship same day if in stock. If the parts are not in stock, lead time is 2-5 days. If you have any questions or would like help with parts lookup, give us a call and we will be happy to help!

    410-692-5170

    Section 1: Quick List: Replacement Parts List

    Item Part Number Description Qty Needed
    1 603059 AIR FILTER - MAIN 1
    2 602581 ENGINE OIL FILTER 1
    3 068478 FUEL FILTER - IN LINE 1
    4 604323 VAPOR SYSTEM FILTER 1
    5 607281 BLADE,16.75"-M-F-CW 2
    6 607311 BLADE, 16.75" MULCH-F-CW 2
    7 607058 DECK BELT 1
    8 606997 DRIVE BELT 1
    9 776476 SWITCH, PTO 6201-321 1
    10 045898 IGNITION SWITCH 1
    11 793315 SWITCH, SNAP MOUNT 1
    12 606445 STARTER SOLENOID 1
    13 607145 DISCHARGE CHUTE 1
    14 607146 CHUTE SPRING 1
    15 604403 PULLEY COVER 2
    16 601963 PIN, DECK HEIGHT STOP 1
    17 785808 KEY ASSEMBLY 1
    18 607731 CAP - 2.25" KELCH 1
    19 607723 BATTERY, AGM 12V 9AMH 1
    20 606531 FUEL STABILIZER, CASE 1
    21 608841X OIL, CASE QTS 15W-50 ENG 1

     

    Section 2: Frame, Fenders, Instrument Panel, Engine Guard & Battery

    Item Part Number Description Qty Needed
    1 555894 SVC, FRAME 1
    2 601967 DECAL, ENGINE COMPART 1
    3 602041 DECAL, HOT 1
    4 608090 DECAL, DASH XD 1
    5 607782 DECAL, DBA 115 ISO 1
    6 N/A SERIAL NUMBER / SPEC DECAL 3
    7 601981 DECAL, SAFE OPERATE-GRAY 1
    8 608127 DECAL, USA, F&D 1
    9 600899 DECAL, PUMP BELT WARNING 1
    10 608330 DECAL, DECK HEIGHT 1

     1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.
     2. Patent numbers decal.
     3. EPA compliance decal.
     4. The frame includes the decals.

     

    Item Part Number Description Qty Needed
    1 608276 CABLE ASM - CHOKE 1
    2 776476 SWITCH, PTO 6201-321 1
    3 785808 KEY ASSEMBLY 1
    4 045898 IGNITION SWITCH 1
    5 605473 CS .250-20X0.75 BH TX BZ 14
    6 605628 FW 0.281X.63X.07 ZB 14
    7 554826 SVC, INST PANEL 1
    8 607065 DECAL, INSTRUMENT PANEL 1
    9 606851 CS 10-24X .500 PH SH ZN 2
    10 607063 FENDER RH 1
    11 554827 SVC, STEERING PLATE R 1
    12 785220 DECAL, STEERING R.S. 1
    13 608275 CABLE ASM - THROTTLE 1
    14 601982 CN .250-20X .150 MAX THK 18
    15 605782 DECAL, LEVEL FUEL BLOWM 1
    16 785139 DECAL, STEERING L.S. 1
    17 608195 FENDER, LH 1
    18 554829 SVC, FOOTREST 1
    19 602407 DECAL, HUSTLER ID 1
    20 055939 CS .250-20X0.75 HX G5 ZN 4
    21 768515 FW 0.281SAE 4
    22 606445 STARTER SOLENOID 1
    23 601319 POS. BATTERY CABLE BOOT 1
    24 768523 FW 0.343SAE 2
    25 041152 NT .312-24 HX G8 2
    26 000331 WIRE TIE, SMALL/SHORT 1
    27 601400 GM .63 x1.13 x.88 x .13 1
    28 043570 CLIP - HOSE - SINGLE(FS) 1
    29 608239 WIRE HARNESS 1
    30 555895 SVC, STEERING PLATE L 1

    1. Part of the wire harness.
    2. Part of the Engine Guard Install.

     

    Item Part Number Description Qty Needed
    1 126971-6
    		 ENGINE GUARD STRAP 3
    2 016832 NT .312-18FLKG5 6
    3 127419-6
    		 GUARD - MUFFLER 1
    4 555896 SVC, ENGINE GUARD 1
    5 037887 CB .312-18X 1.000 FUL ZN 6
    6 608311 DECAL, H 1
    7 608312 DECAL, HUSTLER 1

    1. The engine guard includes the decals.

     

    Item Part Number Description Qty Needed
    1 055939 CS .250-20X0.75 HX G5 ZN 2
    2 768515 FW 0.281SAE 2
    3 608018-3
    		 BATTERY HOLD DOWN 1
    4 713198 SEAL 3/8x3/4 - 6 FT 1.5"
    5 601319 POS. BATTERY CABLE BOOT 1
    6 024927 NT .250-20HXG5 2
    7 055947 CS .250-20X0.50 HX G5 ZN 2
    8 601982 CN .250-20X .150 MAX THK 2
    9 607723 BATTERY, AGM 12V 9AMH 1

    1. When performing service on the mower, disconnect the negative battery cable (black) and do not reconnect it to the battery until ready to start the
    engine.

     

    Section 3: Transmissions, Steering & Brake

    Item Part Number Description Qty Needed
    1 016410 CS .375-16X2.000HXG5 1
    2 043067 CS .312-18X3.000HXG5 4
    3 768523 FW 0.343SAE 24
    4 606997 DRIVE BELT 1
    5 080655 CS .375-16X1.500HXG5 1
    6 076422 FW 0.406X1.00X.06 ZN 2
    7 607163 PULLEY, 3" FLAT POLY 1
    8 124545-4 TENSIONER ARM 1
    9 607201 SPRING, EXTENSION 1
    10 712893 FW 0.406X1.25X.12 HD ZN 1
    11 054502 NT .375-16HXG5 1
    12 086660 NT .375-16NLG8 2
    13 606994 TRANSMISSION, ZT1800 1
    14 606995 TRANSMISSION, ZT1800 1
    15 125017-1 LINK 2
    16 058776 NT .312-18NLG5 14
    17 037887 CB .312-18X 1.000 FUL ZN 4
    18 050161 CS .312-18X1.750HXG5 6
    19 126968-1 TRANSMISSION BRACE 1
    20 016253 CB .312-18X .750 FUL ZN 2
    21 127080-1 ANCHOR - CLUTCH 1
    22 016832 NT .312-18FLKG5 2
    23 126969-1 TRANSMISSION BRACE 1
    24 126967-1 TRANSMISSION BRACE 1

    1. Torque to 17 ft-lbs.
     2. Tighten the nut, but make sure the tensioner arm still pivots freely.
     3. Right side transmission.
     4. Left side transmission.

     

    Item Part Number Description Qty Needed
    1 607128 KIT, FAN PULLEY 1
    2 607727 FAN - 7.0" (10 BLADE) 1
    3 607131 BREATHER ASSY 1
    4 607129 KIT, RTN 1
    5 607130 RTN SPRING 1
    6 608515 KIT - SEAL, ZT1800 1

     

    Item Part Number Description Qty Needed
    1 607069 STEERING BAR W/A 2
    -- 781260 GRIP, STEERING BAR 2
    2 767954 FW 0.379X.82X.06 HD ZN 12
    3 036244 CS .375-16X1.00 HX G5 ZN 4
    4 607073-4 STEERING LEVER W/A 2
    5 056036 CS .375-16X2.250HXG5 2
    6 606575 CLIP, SAFETY 2
    7 607686 STEERING ROD S/A 2
    8 124628-3 STEERING LINK 2
    9 086660 NT .375-16NLG8 4
    10 607077 STEERING BLOCK A 2
    11 607076 STEERING BLOCK B 2
    12 058776 NT .312-18NLG5 12
    13 768523 FW 0.343SAE 16
    14 125240-3 BRAKE LINK LH 1
    15 604179 BRAKE LINK 2
    16 607078 STEERING BUSHING 4
    17 016253 CB .312-18X .750 FUL ZN 8
    18 126353-1 BRAKE CABLE BRACKET 1
    19 016444 CS .375-16X3.000HXG5 2
    20 554831 SVC, STEERING BRACKET R 1
    21 793315 SWITCH, SNAP MOUNT 2
    22 608017 FW .580X.875X.06 NYLON 4
    23 125241-3 BRAKE LINK RH 1
    24 608016 SPACER, BRAKE BRACKET 2
    25 607359 BRAKE CABLE 2
    26 554832 SVC, STEERING BRACKET L 1
    27 808493 RIVET NUT, 3/8-16 THREA 2
    28 706168 NT .375-16JAMG5 2
    29 604365 CS .375-12X1.50 HX G5 ZN 2
    30 023655 NT 0.312-24 NL G8 2

     1. Torque to 14 ft-lbs.
     2. Torque to 11 ft-lbs and loosen 45 degrees.
     3. The steering brackets include the rivet nuts.

     

    Section 4: Wheels & Tires

    Item Part Number Description Qty Needed
    1 607932 S/C TO 609106 2
    2 608614 FW .750X1.000X.063 RBBR 2
    3 712927 FW 0.344X1.00X.12 HD ZN 2
    4 606989 CS .312-24 X .750 HX G5 2
    5 705954 CS .500-13X1.25 HX G5 ZN 2
    6 344267 FW .510X2.15X.19 ZN 2
    7 712976 FW 0.531X1.38X.12 ZN 2
    8 784223 BEARING 4
    9 784603 SPACER 2
    10
    		REFER TO "FRONT WHEEL ASSEMBLY" 2

     1. Torque to 17 ft-lbs.

     

    Item Part Number Description Qty Needed
    1 110116 CASTER FORK W/A 1
    2 604718 CS .500-13X6.00 HX G5 ZN 1
    3 767962 FW .531 x 1.063 x .175 2
    4 707398 NT .500-13 JAM NY LK 1
    5 607297 TIR/WHL 11X4.00-5 BLK 1

    1. Tighten, then back off the nut until the wheel spins freely.

     

    Item Part Number Description Qty Needed
    1 607026 BEARING, BALL SEALED 2
    2 019521 TIRE VALVE TR-412 GOODY 1

     1. Refer to the General Service Manual for wheel bearing service procedures.

     

    Item Part Number Description Qty Needed
    1 607931 S/C TO 609107 1
    -- 609107 TIRE - 18x6.50, LM 1
    2 607300 WHL 8X3.75 0X0.0 BLK 1
    3 019521 TIRE VALVE TR-412 GOODY 1

     

    Section 5: Engine, Muffler, Clutch & Fuel System

    Item Part Number Description Qty Needed
    1 -- ENGINE, KAW FR541V 1
    2 604463 HOSE, OIL DRAIN - 1 FT 1
    3 607853 MUFFLER 1
    4 601400 GM .63 x1.13 x.88 x .13 1
    5 767954 FW 0.379X.82X.06 HD ZN 4
    6 602580 CS .375-16X1.25HXG8FTZN 4
    7 608015 PULLEY - ENGINE 1
    8 712372 KEY 1/4 SQ X 0.66 LG(FS) 1
    9 605827K S/C TO 127340 1
    -- 127340 KIT - CLUTCH 1
    10 605595 BUSHING, CLUTCH 1
    11 602680 FW .453X1.12X.12 HRD ZN 1
    12 785659 CS .437-20X2.50 HXG5ZN 1
    13 029876 LW .312 INTEXT ZN 1
    14 720516 CS M8-1.25X16HX FL10.9 1
    15 000323 CLIP, HOSE CLAMP 2
    16 603326P VAPOR LINE, 3/16" - 7 FT 1
    17 000331 WIRE TIE, SMALL/SHORT 4
    18 015818P FUEL LINE, 1/4" - 6 FT 1
    19 604281 TEE, 3/16" PLASTIC 1
    20 604292 BOOT, 3/16" TO 1/4" BARB 1
    21 604323 VAPOR SYSTEM FILTER 1

    1. Supplied with the engine.
     2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.
     3. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.
     4. Torque to 17 ft-lbs.
     5. Part of the wire harness.
     
    FUEL & VAPOR LINE LENGTHS
     A: 18" TANK TO FUEL FILTER (FUEL)
     B: 19" TANK TO TEE (VAPOR)
     C: 26" TEE TO ENGINE (VAPOR)

     

    Item Part Number Description Qty Needed
    1 603059 AIR FILTER - MAIN 1
    2 602581 ENGINE OIL FILTER 1
    3 068478 FUEL FILTER - IN LINE 1
    4 604350 VALVE, OIL DRAIN 1
    5 604369 O-RING 16 MM 1

     

    Item Part Number Description Qty Needed
    1 608040 RUBBER STRIP - 7 FT 1
    2 604966 TRIM LOCK, 1.13" 2
    3 127226-1 SUPPORT - FUEL TANK 1
    4 607925 FUEL TANK ASM 1
    5 000430 WIRE TIE, SMALL/LONG 1
    6 127225-1 STRAP - FUEL TANK 2
    7 713198 SEAL 3/8x3/4 - 6 FT 1
    8 055939 CS .250-20X0.75 HX G5 ZN 2
    9 768515 FW 0.281SAE 2
    10 000331 WIRE TIE, SMALL/SHORT 2
    11 037887 CB .312-18X 1.000 FUL ZN 2
    12 127224-1 SUPPORT - FUEL TANK 1
    13 601982 CN .250-20X .150 MAX THK 2
    14 768523 FW 0.343SAE 2
    15 058776 NT .312-18NLG5 2
    16 607731 CAP - 2.25" KELCH 1
    17 605473 CS .250-20X0.75 BH TX BZ 2
    18 605628 FW 0.281X.63X.07 ZB 4
    19 068551 NT .250-20 HXZY NL 2

    RUBBER STRIP LENGTH
     A: 4"
     
    SEAL LENGTH
     B: 13.5

     

    Item Part Number Description Qty Needed
    -- 607925 FUEL TANK ASM 1
    1 604200K GROMMET SVC KIT 2
    2 604287K VENT FITTING SVC KIT 1
    3 127341 KIT - FUEL PICKUP 1

     

    Section 6: Deck, Deck Pulleys, Spindles, Deck Belt, Blades & Deck Lift

    Item Part Number Description Qty Needed
    1 604403 PULLEY COVER 2
    2 604324 CS .250-20 X .75 HX FLG 4
    3 607058 DECK BELT 1
    4 607145 DISCHARGE CHUTE 1
    5 607157 PIN, DISCHARGE CHUTE 1
    6 607146 CHUTE SPRING 1
    7 607093 CP, RUE RING .054 X .392 1
    8 607051 CP, RUE RING .062 X .520 4
    9 004168 FW .531x1.00x.090 ZN 4
    10 608583-4 PULLER, DECK W/A 2
    11 604251 NT .312-18 HXNL JAM G2ZN 1
    12 768523 FW 0.343SAE 1
    13 607262-4 PLATE, WEAR 1
    14 083147 CB .312-18X .620 G5 ZN 1
    15 607281 BLADE,16.75"-M-F-CW 2
    -- 607281X 10PK BLADE, 16.75"-M-F-C 1
    -- 607311 BLADE, 16.75" MULCH-F-CW 2
    -- 607311X 10PK BLADE, 16.75" MULCH 1
    16 602680 FW .453X1.12X.12 HRD ZN 2
    17 754101 CS .437-20X1.250HXG5 2

    1. Torque to 48 ft-lbs.
     2. Torque to 2–5 ft-lbs on these 2 self-tapping screws.

     

    Item Part Number Description Qty Needed
    1 781567 NT .500-13NLG5 2
    2 604486 FW .531X.812X.089 HD 2
    3 605467 DUST SHIELD 2
    4 605512 4" IDLER PULLEY 1
    5 086660 NT .375-16NLG8 1
    6 712893 FW 0.406X1.25X.12 HD ZN 2
    7 124955-4 IDLER ARM, PIVOTING 34" 1
    8 605379 SPRING, EXTENSION 1
    9 604110 ANCHOR, SPRING TENSIONER 1
    10 601839 PIVOT SPACER BUSHING 1
    11 117539 SPACER, IDLER ARM 1
    12 604253 CB .50-13 X 2.00 STD ZN 1
    13 604251 NT .312-18 HXNL JAM G2ZN 1
    14 122398 TENSIONING PULLEY STOP 1
    15 606943 NT .562-18 HX NLG5 2
    16 605443 DRIVE PULLEY 2
    17 604123 SPACER, PULLEY 2
    18 126123 SVC KIT 604219 PULLEY 1
    19 605508 FW .73X2.25X.31 ZN 1
    20 036236 CS .312-18X1.000HXG5 8
    21 768523 FW 0.343SAE 8
    22 037887 CB .312-18X 1.000 FUL ZN 1
    23 080655 CS .375-16X1.500HXG5 1
    24 604254 CB .50-13 X 2.50 STD ZN 1
    25 604214 SPINDLE ASSY, RAP/ALP 2

    1. Torque to 18 ft-lbs.
     2. Torque to 75 ft-lbs.
     3. Torque to 73 ft-lbs.
     4. Torque to 30 ft-lbs. The idler arm must pivot freely.

     

    Item Part Number Description Qty Needed
    1 781567 NT .500-13NLG5 2
    2 767962 FW .531 x 1.063 x .175 2
    3 605512 4" IDLER PULLEY 1
    4 086660 NT .375-16NLG8 1
    5 712893 FW 0.406X1.25X.12 HD ZN 2
    6 124955-4 IDLER ARM, PIVOTING 34" 1
    7 605379 SPRING, EXTENSION 1
    8 604110 ANCHOR, SPRING TENSIONER 1
    9 601839 PIVOT SPACER BUSHING 1
    10 117539 SPACER, IDLER ARM  1
    11 604253 CB .50-13 X 2.00 STD ZN 1
    12 126123 SVC KIT 604219 PULLEY 1
    13 606943 NT .562-18 HX NLG5 2
    14 605443 DRIVE PULLEY 2
    15 604123 SPACER, PULLEY 2
    16 036236 CS .312-18X1.000HXG5 8
    17 768523 FW 0.343SAE 8
    18 604251 NT .312-18 HXNL JAM G2ZN 1
    19 122398 TENSIONING PULLEY STOP 1
    20 037887 CB .312-18X 1.000 FUL ZN 1
    21 080655 CS .375-16X1.500HXG5 1
    22 604254 CB .50-13 X 2.50 STD ZN 1
    23 604214 SPINDLE ASSY, RAP/ALP 2

    1. Torque to 18 ft-lbs.
     2. Torque to 75 ft-lbs.
     3. Torque to 73 ft-lbs.
     4. Torque to 30 ft-lbs. The idler arm must pivot freely.

     

    Item Part Number Description Qty Needed
    -- 604214 SPINDLE ASSY, RAP/ALP 1
    1 604019 BEARING, SPINDLE 1
    2 604218 CAST HOUSING 1
    3 607274 SVC SHAFT RPT SPINDLE 1

     

    Item Part Number Description Qty Needed
    1 601963 PIN, DECK HEIGHT STOP 1
    2 125228-1 DECK LIFT BRACKET 1
    3 037887 CB .312-18X 1.000 FUL ZN 10
    4 058776 NT .312-18NLG5 10
    5 768523 FW 0.343SAE 14
    6 125229-1 DECK LIFT BRACKET 1
    7 126103-1 DECK LIFT W/A, REAR 1
    8 124635-3 DECK LIFT STRAP 4
    9 126102-1 DECK LIFT W/A, FRONT 1
    10 086660 NT .375-16NLG8 6
    11 767954 FW 0.379X.82X.06 HD ZN 6
    12 605114 FW .41X.94X.25 UHMW 4
    13 025395 CB .375-16X 1.00 G5 ZN 2
    14 025395 CLIP E,.625x.480x.042 Z 8
    15 118018 PIVOT, DECK LIFT 4
    16 608334 DECK HANGER 4
    17 125233-4 DECK LIFT LINK 1
    18 601839 PIVOT SPACER BUSHING 2
    19 607093 CP, RUE RING .054 X .392 4

    1. Part of the Deck Assembly.

     

    Item Part Number Description Qty Needed
    1 554913 34" SERVICE DECK 1
    2 604222 DECAL, DANGER / OBJECTS 1
    3 607024 DECAL, 34" DECK I.D. 1
    4 601837 DECAL, DECK DANGERS 1
    5 607316 DECAL, DANGER CHUTE 1
    6 602243 DECAL, BELT ROUTING 1

     1. The frame includes the decals.

     

    Section 7: Seat

    Item Part Number Description Qty Needed
    1 608053 SEAT, SK120 1
    2 554825 SVC, SEAT PAN 1
    3 768523 FW 0.343SAE 6
    4 036236 CS .312-18X1.000HXG5 4
    5 086660 NT .375-16NLG8 2
    6 767954 FW 0.379X.82X.06 HD ZN 4
    7 601815 DECAL, BATTERY WARNINGS 1
    8 016253 CB .312-18X .750 FUL ZN 2
    9 607838 CAP 2
    10 029751 CS .375-16X1.00 HXF G5ZN 2
    11 793851 SPRING,COMP 1.25X4.00X. 2
    12 124617-1 SEAT SUPPORT 1
    13 058776 NT .312-18NLG5 2
    14 036244 CS .375-16X1.00 HX G5 ZN 2
    15 016899 NT .375-16 FLKG5 2
    16 793315 SWITCH, SNAP MOUNT 1

    1. Torque to 7 ft-lbs.
     2. Do not torque; the seat pan and seat stop must pivot freely

    If you need help finding parts for your equipment give us a call during business hours and one of our experts will be happy to assist you.

    410-692-5170